An alarm trigger is the condition for which an alarm reaction should be executed. For example, quality managers might want to know when yield drops below a certain level in production to prevent it from dropping further. In this example, you would configure two levels of triggers for yield alarms for which users might configure different Alarm Reaction templates:
Set a warning threshold to send an email warning the appropriate personnel that a condition on the factory floor is starting to go out of its boundaries.
Set a threshold to not only send an email, but also send a line stop to an inForce unit to prevent more assemblies from being built incorrectly.
Alarm triggers
Available alarm triggers are shown in the following table.
Alarm trigger type
Description
Materials (Materials Related)
Inter-Service Usage
Total Life Usage
Tooling Inter-Service Usage
Tooling Total Life Usage
Materials (Setup Related)
Time to Empty
Time to Empty Part Detail
Units to Empty
Units to Empty Part Detail
Quality (Defects Per Million Opportunities) (DPMO)
Batch DPMO
Operation DPMO
Quality (Misc.)
Batch Total Units Failed
Operation Total Units Failed
SPC Cpk
Batch AQL Rejected
New Operator Feedback
Quality (Yield)
Batch First Pass Yield
Batch Second Pass Yield
Operation First Pass Yield
Operation Second Pass Yield
Workstation First Pass Yield
Workstation Second Pass Yield
Logistics
Expired Materials
Batch Schedule Overage
Note:
The following example assumes that you already created two Alarm Reaction templates: A Warning Email template and a Line Stop template.
Alarm trigger example
Log into the Analytics client application, then select Alarms.
Select the Alarm Triggers tab.
Select the Quality (Yield) category on the left side of the window, then select the Operation First Pass Yield trigger under Trigger Types.
Select the Add New button, then enter a Name and optional Description. (For this example, we named the trigger First Pass Yield Trigger.)
You can set the warning and error thresholds along with the desired alarm reaction template to "fire" once each threshold is reached.
Specify a Trigger Start Point of 15% to prevent excessive alarms resulting in the first or second assembly failing which would result in a First Pass Yield of 0% or 50% respectively.
Under Warning Threshold, enter 98% next to When operation yield rises to or above.
Next to When operation yield drops below 98%, select Warning Email Template from the fire reaction template drop-down.
Under Error Threshold, enter 95% next to When operation yield rises to or above.
Next to When operation yield drops below 95%, select Line Stop Template from the fire reaction template drop-down.
Select the Active check box at the bottom of the window to make the new alarm trigger available/functional, then select Save.